When taking specific gravity measurements, it is important to correct for temperature. A temperature-compensated hydrometer is highly recommended as it provides more accurate readings. If you are using a non-temperature compensated hydrometer, make the adjustments in the table below. 


The specific gravity reading at 25°C (-77°F) should be 1.265 at 100% state-of-charge.


For example, at 10°C (50°F), the specific gravity reading would be (1.265 - .012) 1.253 for a 100% state-of-charge. 

At 37.8° C (100° F) the specific gravity would be (1.265 +.008) 1.273 for a 100% state-of-charge.

Hydrometer Temperature Compensation

TemperatureAdd or Subtract to Hydrometer ReadingAdd or Subtract to Voltmeter Reading
0°F / -17.8°C-.032-.192
10°F / -12.2°C-.028-.168
20°F / -6.7°C-.024-.144
30°F / -1.1°C-.020-.120
40°F / 4.4°C-.016-.096
50°F / 10°C-.012-.072
60°F / 15.6°C-.008-.048
70°F / 21.1°C-.004-.024
77°F / 25°C00
90°F / 32.2°C+.004+.024
100°F / 37.8°C+.008+.048
110°F / 43.3°C+.012+.072
120°F / 48.9°C+.016+.096
130°F / 54.4°C+.020+.120
140°F / 60.0°C+.024+.144
150°F / 65.6°C+.028+.168
160°F / 71.1°C+.032+.192


As the acid cools it contracts and the apparent density increases and as it gets hot it expands and the apparent density decreases. This is important when determining the state-of-charge. If the electrolyte temperature is 38ºC (100ºF) and a density reading of 1.258 is taken and not corrected, unnecessary charging may occur. This will shorten the battery life, waste electricity and unnecessarily gas the battery. Further maintenance from extra watering will then be required.

 

The best way to measure the state-of-charge of a battery is to measure the specific gravity. This may be done under load but care must be taken and it is never recommended if the truck is in service. The following table shows the varying state-of-charge and the corresponding corrected specific gravities of a battery at full charge at 1.265 and 25ºC (77ºF).

 

Full charge at 1.265 @ 25ºC (77ºF)

 

% Charged Specific Gravity

100% 1.255 – 1.275

75% 1.215 – 1.235

50% 1.180 – 1.200

25% 1.155–1.165

0% 1.110-1.130


Battery capacity and battery recharge times are all based on each cell having an electrolyte temperature of 25ºC (77 ºF). Temperatures below the nominal 25ºC (77 ºF) reduce effective capacity and lengthen the time to restore the battery to full charge. Temperatures above 25ºC (77 ºF)  will slightly increase capacity, but also will increase self-discharge and shorten battery life.


Major problems occur at temperature extremes. This is the range below 4ºC (40ºF) and above 38ºC (100ºF). The electrolyte in a fully charged battery has a freezing point of approximately –85ºF (-65ºC). However, the electrolyte in a fully discharged battery with low specific gravity has a much higher freezing point; just below 0ºC (32ºF). A fully discharged battery is in danger of freezing below 4ºC (40ºF) and should be charged immediately.  Damaged caused by freezing is typically not recoverable and will require replacement.

 

Lower Temperature – lower capacity, more heavily cycled.

Higher Temperature – higher capacity, more self-discharge and battery wear.